Main
departments
HOME / MANUFACTURING / MAIN DEPARTMENTS
Main
departments
HOME / MANUFACTURING / MAIN DEPARTMENTS
The area allocated to the operation was remodelled in the 1980s. In particular, the section used for powder blending and filling into pouches was created from scratch in 1996 to accommodate large-volume blending equipment and allow for use of flow-bins in feeding the packaging plant. During recent years the Department has been upgraded through the acquisition of new equipments.
Annual Capacity | |
Tablets a coated tablets | 450 million units |
Capsules | 350 million units |
COATED PELLETS
Special plant area totally dedicated to coated pellets equipment with organic solvent system.
European production centre of Loxen capsules (Novartis).
Annual Capacity | |
Coated pellets | 110 million units |
Operation highlights:
- Entirely remodelled area
- Two filling lines: one for gas-protected solutions and the other for plain oral solutions
- Filling in class 10,000 condition
- Fully validated equipment and system
- Compliance with US FDA standards.
Solution Preparation
Solution Packaging
Annual Capacity | |
Solutions (including nasal spray with separate pomp) Two filling lines |
15 million units |
This plant has two lines, one for suppository production in PVC/PE strips and the other in Aluminium/Aluminium strips.
The whole production cycle, beginning from excipients moulding up to final packaging, is fully integrated and automatic in order to guarantee a continuous reproduction of operation parameters and very short production time.
Annual Capacity | |
Suppositoris | 60 million units |
This department, whose lines are equipped whit state-of the art control system (single filled alveolus monitoring, bar code readers etc.), is involved primarily whit the following:
Solid forms in blister packs
(PVC/ALU, ALU/ALU, PET/ALU, PP/ALU, PVC/ACLAR) The high production capability was recently increased by installing a new Marchesini MB421 ALU/ALU line (2008).
Solid forms in bottles and tubes
Annual Capacity | |
7 lines | 100 million blisters |
Bottle Packaging (2 lines) | 5 million bottles |
Specifications:
- Compliance with standards of US FDA and other regulatory agencies.
- Two filling lines, one with a screwed dosage system and the other with a clamped or pressed dosage system.
- Continuous monitoring of closure system torque.
- Filling in Class 10,000 condition.
- Fully validated equipment and system.
Annual Capacity | |
Nasal Sprays (crimped pump) | 8 million bottles |
Specifications:
- Entirely segregated area with a high efficiency dust emission control system.
- Complete manufacturing and packaging line for solid dosage forms: from granulation to final packaging of blister cards into cartons.
- Possibility to obtain special packaging presentations (5-layer film blister cards, child-resistant presentation).
- Fully validated equipment and system.
Annual Capacity | |
Potent tablets | 180 million tablets |
Specifications:
- Compliance with standards US FDA
- Two compounding and mixing lines
- Two sachet filling and packaging lines
- Flexibility in dosage volumes and sachet size
- Powder handling in fully enclosed environment
- Automated pneumatic transport system
Annual Capacity | |
Sachets (2 lines) | 180 million sachets |
Specifications:
- One 600 litres preparation vessel
- Flexibility in dosage and tube size
Annual Capacity | |
Creams | 3 million tubes |
- Chemical testing of raw materials and finished products
- Microbial testing of raw materials, finished products, and for environmental hygiene
- Testing of packaging materials
- Stability studies in accordance with ICH guidelines
- Development and validation of analytical methods in accordance with ICH guidelines
LEARN MORE
For any information you can contact our staff calling us, sending us an email or using the form in the Contact page.